
Gas and potable water piping systems in PE 100-RC and PE-Xa — DURAFLOW I, DURAFLOW II, DURAFLOW III and SurePEX — suitable for conventional, sand-bed-free and trenchless installation.
Send InquiryGas and potable water piping systems in PE 100-RC and PE-Xa — DURAFLOW I, DURAFLOW II, DURAFLOW III and SurePEX — suitable for conventional, sand-bed-free and trenchless installation.

PE 100-RC with additional PP protective layer
Contents
Our high-quality DURAFLOW and SurePEX piping systems made of PE 100-RC and PE-Xa ensure safe and sustainable transport in the gas and potable water supply field. DURAFLOW and SurePEX piping systems are suitable for conventional methods of laying underground pipes as well as for trenchless and sand-bed-free installation.
FRANK is the only leading supplier offering a complete piping system — pipes, electro-fusion fittings and spigot saddles — made of the high crack-resistant material PE 100-RC. This makes for a simple method of welding a permanent bond even under rough conditions. Our entire gas and potable water piping systems meet the highest requirements and standards in Germany.
Our DURAFLOW and SurePEX pipes are produced in modern German and Austrian production facilities from high-performance raw materials. This ensures consistently high quality and a long service life.
For higher operational safety, we offer exclusively PE 100-RC and PE-Xa materials with high resistance to slow crack growth compared with normal PE 100 materials.
Old and damaged piping systems made of traditional materials such as cast iron or clay pipes are frequently reconditioned with long-lasting and simple-to-install PE pipes. Due to the cost effectiveness of trenchless laying methods such as milling, ploughing, relining and horizontal directional drilling, sand-bed-free laying methods are gaining importance for new installations. For sand-bed-free installation we recommend DURAFLOW and SurePEX pipes, which were specifically developed for this purpose.
With the Full Notch Creep Test the resistance to slow crack growth is tested. DURAFLOW pipes made of PE 100-RC material prove with 8,760 h a 30 times higher lifetime according to the PAS 1075 classification. SurePEX pipes made of crosslinked polyethylene (PE-Xa) confirm the excellent properties: SurePEX pipes reach 65,000 h under the same conditions — an even higher service time.
PE (polyethylene) complies in its composition with the relevant food regulations (according to BGA and KTW guidelines). Furthermore, the PE pipes and fittings have been tested and approved for potable water suitability.
A higher flexibility enables rapid and simple pipe installation. Especially for house connections (OD 25 mm – OD 63 mm) good bending ability is the key to a short installation time and cost savings. The flexibility of PE often allows for direction changes without fittings.
Flexibility depends on both the pipe type and the temperature:
The comparison of the two materials in the FRANK piping system is qualitative: the source states the relative ratings without numerical values.
Material data with standards and units (E-modulus, tensile stress at yield, elongation at break, notched impact strength, creep resistance) is listed in the material properties table in the technical data section.
DURAFLOW I is the small-dimension range of the DURAFLOW piping system, made of PE 100-RC with the highest resistance to slow crack growth.
DURAFLOW II covers the medium and large dimensions of the DURAFLOW piping system, made of PE 100-RC with the highest resistance to slow crack growth.
DURAFLOW III is the large-dimension range with an additional protective layer made of PP, made of PE 100-RC with the highest resistance to slow crack growth.
SurePEX pipes are made of crosslinked polyethylene (PE-Xa) and are insensitive to slow crack growth — the choice for the most demanding conditions and for high operating temperatures.
FRANK is the only leading supplier offering a complete piping system made of the high crack-resistant material PE 100-RC — which makes for a simple method of welding a permanent bond even under rough conditions.
Key technical data of the four pipe ranges in the FRANK gas and potable water piping system.
| Property | DURAFLOW I | DURAFLOW II | DURAFLOW III | SurePEX |
|---|---|---|---|---|
| Material | PE 100-RC | PE 100-RC | PE 100-RC with additional protective layer made of PP | PE-Xa |
| Dimension (OD) | 32–63 mm | 75–630 mm | 90–1200 mm | 20–160 mm |
| SDR levels | SDR 11 | SDR 17, SDR 11 | SDR 17, SDR 11 | SDR 11 |
| Operating pressure at SDR 11 (20 °C, 100 years) | Potable water 16 bar / Gas 10 bar | Potable water 16 bar / Gas 10 bar | Potable water 16 bar / Gas 10 bar | Potable water 10 bar / Gas 9.4 bar |
| Max. operating temperature | 60 °C | 60 °C | 60 °C | 95 °C |
| Resistance to slow crack growth | Highest resistance | Highest resistance | Highest resistance | Insensitive |
| Connection | HS, HM, unions, clamped joints, push-fit fittings | HS, HM, unions, clamped joints, push-fit fittings | HS, HM, unions, clamped joints, push-fit fittings | HS, unions, clamped joints, push-fit fittings |
| Lifetime | More than 100 years | More than 100 years | More than 100 years | More than 100 years |
| Delivery lengths | Pipe sections 6 m, 12 m; coil 100 m | Pipe sections 6 m, 12 m; coil 100 m | Pipe sections 6 m, 12 m; coil 100 m | Pipe sections 6 m, 12 m; coil 50 m, 100 m |
Our engineering team is ready to help with specifications, pricing, and technical questions.